If you want your corrugated boxes to look unique, you can choose to add images. There are many methods to add images to corrugated boxes, including digital printing and lithographic lamination. Both methods use thin metal or plastic plates to create transparent, vivid colors. These methods can create glossy, vivid results that are difficult to match with other printing methods. Depending on your desired look, you can choose to add a single color or a full-color image to your corrugated boxes.
Printing on corrugated
When it comes to printing on corrugated boxes, you have several options. There are several ways to print on corrugated cardboard, including flexography, which uses flexible plates to transfer images like a mechanized rubber stamp. Fast-drying water-based inks enable fast running speeds, but the quality of the image depends on several variables. One of these is the absorbency of the material. As corrugated boxes are very absorbent, flexo printing is not ideal for high-resolution graphics.
There are many different printing options for corrugated boxes. You can choose a printing method based on the desired quality and budget. Flexographic printing is the best option if the design is simple and will not need to be repeated. However, lithographic printing might be your best option if you need to print in large volumes. This process requires the creation of printing plates, which may be expensive. Also, screen printing produces better visual results.
Printing options
There are many ways to print on corrugated cardboard packaging, and various types of printing are available. Offset printing, for example, is accomplished using a coated press sheet and a corrugated board. Flexographic printing, on the other hand, uses a sheet of cardboard packaging paper that is die-cut and printed on demand. Both of these printing methods have their advantages and disadvantages. In either case, direct printing is the most common choice for most companies. However, offset printing and flexography are not ideal for small or medium-scale production runs due to high setup and production costs.
Digital printing, on the other hand, requires no plates. As a result, this process is quick and easy to set up. It also allows for producing samples and displays without high up-front costs. Furthermore, digital printing is ideal for small-run box runs with high-quality graphics and low-volume quantities. However, it is not recommended for large-scale production runs. Generally, digital printing is best suited for low-volume, low-resolution prints.
Cost
When estimating the cost of your custom-printed corrugated boxes, it is best to buy in bulk quantities.
Purchasing 1000 boxes will save you money, as the cost is the same for both types. Typically, the cost of protective packaging is about 1/4 to 1/2 per unit. While custom-printed boxes are expensive, they are ideal for packaging products that need internal support. You can save even more money if you plan to order large quantities.
When ordering custom-printed corrugated boxes, you should carefully consider the thickness of the box. This is important because custom corrugated boxes are thicker than standard cardboard and have a wave-like middle layer that adds to their strength and durability.
The most common color for these boxes is white, but you can also choose kraft or premium white for a richer appearance. Glossy ink is also available for those who want a more sophisticated look. Kraft, on the other hand, is a natural, earthy brown color, which is partially recyclable and has a more rustic look.
Flexo printing
Flexo printing on corrugated cardboard in Australia produces high-quality images and graphic designs. Because of its numeric capabilities and durable printing materials, it is suitable for food-grade products. In addition, flexo allows you to render your product or business in eye-catching color. You can use flexo printing for both large orders and simple designs. This technology is also fast, enabling you to save money by printing at high speeds.
This type of printing is similar to a sophisticated rubber stamp. It is excellent for both smooth and rough materials. Flexo offers excellent printing speeds and fast setup time compared to litho printing. Flexo is an excellent choice for primary retail packaging and shipper boxes. In contrast, litho printing is the best choice for corrugated packaging when you need high-quality images and PMS colors.
Double-wall Cardboard Boxes
Double-wall cardboard boxes have the added benefit of a robust inner wall that allows the box to support a greater weight and retain its shape. These boxes are ideal for shipping goods, especially oversized ones. Their sturdy walls also ensure that products are safe from moisture and other factors during transit. A double wall box also makes for an excellent storage solution. Double-wall boxes are available in a wide variety of standard and custom sizes.
Custom-printed double-wall boxes are flexible and customizable. They can be manufactured according to the specifications of the client. In some cases, the height can be reduced. Depending on the nature of the product, the box’s thickness can be altered. Different adhesives and coatings can also be applied to double-wall corrugated boxes. The thickness can even be made flame-resistant. Moreover, wholesale cardboard boxes can be produced in various colors, designs, and sizes.
Biodegradable
Generally, the majority of cardboard packaging materials are recyclable or compostable. However, there are a few elements of corrugated boxes that don’t mix with water, preventing them from undergoing recycling. Because corrugated boxes are made of wood pulp, they decompose within three months in a mildly humid environment.
Moreover, biodegradable corrugated boxes do not contain any toxic residues.
The packaging industry incorporates the elements of sustainability and reusability to improve the quality of the products it produces. Corrugated boxes are a widely used type of packaging because they prevent moisture from penetrating the packed material and provide a cushion effect. In addition, biodegradable boxes are more affordable and environmentally friendly. Biodegradable boxes are one of the newest innovations in the packaging industry.